At Tech-Way Industries, we are proud to create custom designs based on your company’s needs. A customer in the sporting goods industry requested a part that would convert a Morphfire paintball gun to an Airsoft gun. The Airsoft gun is then capable of semi-automatic burst and fully automatic firing from a 300-round magazine of plastic pellets.

After designing the tooling, we combined plastic injection molding and CNC machining skills to manufacture a converter with a length of 14″, a width of 2.25″, and height of 3.5″. Injection molded and processed using high strength filled polymer, with a tolerance of ±.001″. We built 125,000 converters, they then received a textured finish and were custom laser engraved. We assembled, packaged, labeled, and shipped to domestic and international locations for next day delivery. To optimize shipping, we use Kanban scheduling and joint replenishment to support just-in-time production of products. 

Tech-Way Industries participated in the marketing effort that accompanied the introduction of the converters and supplied our customer with cozies, t-shirts, and bandanas to announce availability. As the customer’s first project, they turned to Tech-Way Industries to help them throughout the process to completion.

This project is now in full production, and its success and appeal are a direct result of Tech-Way Industries’ manufacturing expertise. Contact us to find out how we can successfully help you bring your product to market.

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Morphfire Paintball to Airsoft Gun Conversion Project Highlights

Title of Job/Part

Morphfire Paintball to Airsoft Gun Conversion

Capabilities Applied/Processes

Plastic Injection Molding Services
CNC Machining Services

Length

14 in.

Width

2.25 in.

Height

3.5 in.

Tightest Tolerance

± .001 in.

Material Used

High Strength Filled Polymer

Material Finish

Textured

Secondary Operations Applied

Custom Laser Engraving
Assembly
Packaging
Labeling
Shipping
Warehousing

Industry for Use

Sporting Goods

Volume

125,000 pieces

Delivery Time

Next Day

Delivery Location

National
International

Design Work

Tooling

Shipping

Kanban
Joint Replenishment
Just In Time (JIT)

Marketing

Cozies
T-shirts
Bandanas

Product Description/Application

Converts a paintball gun into an airsoft gun capable of semi-auto, burst, and full auto firing from a 300 round magazine.