Tech-Way Industries provides outstanding rapid prototyping services to diverse industries, adhering to stringent regulations and meeting their high standards. As one of the top rapid prototyping companies, we utilize cutting-edge machines and tools to produce prototypes that can support your projects and drive success to your bottom line.
The Importance of Rapid Prototyping
Our rapid prototyping service revolves around ensuring that a product, part, or component is developed to the exact specifications and requirements of our clients. It’s a crucial part of product development since it saves time and money before mass production begins.
At Tech-Way, we specialize in CNC rapid prototyping and injection molding, two of the most widely used rapid prototype services. Below are some reasons why rapid prototyping is essential:
- Transform an idea or concept into a test subject
- Versatility in materials used
- Cost-effective way to test and evaluate designs
- Faster production time compared to traditional methods
- Allows for adjustments and improvements before mass production
- Reduces the risk of errors or flaws in the final product
What is CNC Rapid Prototyping?
As aforementioned, we focus on CNC rapid prototyping, which utilizes a CNC (Computer Numerical Control) machine to create a prototype from a digital design that’s produced through a CAD software. This method allows for precise and accurate production of complex shapes and geometries, making it ideal for producing intricate parts with tight tolerances.
Some reasons why you should consider CNC rapid prototyping include:
- Speed and accuracy: CNC machines can deliver exceptional accuracy because they’re fully automated. It eliminates the human error factor, improving the prototype’s overall design. The prototype can be made quickly because of the machine’s fast set-up and processing time.
- Easy modification: CNC machining allows for easy adjustments and changes since these machines can create the prototype in hours instead of days. In addition, a simple change in the program enables engineers to test several iterations without wasting time.
- Diverse materials: CNC machines can work with various materials, such as metals and plastics. It also handles difficult-to-machine engineering materials, such as Titanium and Inconel.
- Affordable: CNC machining is cheaper than other manufacturing techniques because it doesn’t require additional tooling.
Applications of Rapid Prototyping
Various industries rely on our rapid prototyping service to ensure that their desired products are developed to perfection and function according to their intended purpose. Some of the industries that benefit from our rapid prototype services include:
- Automotive: Dashboard, engine parts, and mechanical components.
- Aerospace: Turbine blades, cabin interiors, and brackets.
- Consumer Goods: Household appliances, electronic devices, and toys.
- Consumer Electronics: Smartphones, laptops, and other electronic devices.
- Medical and Healthcare: Customized prosthetics, surgical instruments, and medical equipment.
- Industrial Equipment: Machine parts, tools, and heavy equipment.
Let Tech-Way Manage Your Rapid Prototyping Projects
Rapid prototyping has become an integral part of the product development process due to the growing need for close-to-perfect products and components. At Tech-Way Industries, we understand the importance of delivering superior-quality prototypes on time and within budget.
Contact us today to learn more about our capabilities and how we can support your rapid prototyping needs. Request a free consultation so we can jumpstart your project with ease and confidence!
Rapid Prototyping Capabilities
- General Capabilities
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Functional Prototypes
Scale Models
Short Run Production
Visual Prototypes
- Rapid Prototype Method
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Machining
Fuse Deposition (SLA)
Low Cost Tooling
- Prototyped Product
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Assembly Tools
Disassembly Tools
Weapon Components
Industrial Dish Washers
Blenders
Marking/Scanning Guns
- Materials
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ABS Plastic
Aluminum
Pre Hard Steel
- Finish
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Chemical Dipped
- Length
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Up to 8 in.
- Width
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Up to 8 in.
- Height
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Up to 12 in.
- Layer Thickness
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.007 in.
- Tolerance
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± .002 in.
- Finishing
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Automated Paint Line
Water-Based Paints
Water-Based Metallic Paints
Parts Decorating
Spatter Coating
Texturing
Plating
Coating
Powder Coating
Pad Printing (Including Metallic)
- Additional Services
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Assembly
Packaging
Shipping
Warehousing
- Inspection
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Coordinate Measuring Machine (CMM)
Video Probe Microscope
Optical Comparators
Micrometers
Calipers
Gage Blocks
- Testing
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Leak
- Documentation
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Procedure Sheets
Visual Plaques
PPAP
Certificate of Conformance (C of C)
First Article
- Quality Assurance
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Advanced Quality Planning
Continual Quality Control
Customer Specification
- Production Volume
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Prototype to Large Scale Production
- Typical Lead Time
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3 to 4 weeks
In-House Customer Inventory Stocking
Just In Time (JIT) Delivery
Kanban
Additional Information
- Industry Focus
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Medical
Pharmaceutical
Aerospace
Appliance
Defense
Electronic
Precision Optics
Oil Recovery
Alternative Energy
Automotive
Industrial
Firearms
- Intended Applications
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Tooling
Molding
Optical Scanner Guns
- Industry Standards
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ISO 9001:2015 Compliant
UL Certified
FDA Certified
- Efficiency
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Six Sigma (Black Belt)
LEAN Manufacturing
Lights Out Manufacturing
- File Formats
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SolidWorks
STEP203 / STEP214 (STP)
Unigraphics (PRT)
Parametric Solid (SMT)
IGES (IGS)
AutoCAD (DWG, DXF)
Kubotek KeyCreator